First, an overview
JR-S-6500 square cell washing and drying line is designed for the surface cleaning and drying process of the square cell, and the electrolyte and the dust adhered to the surface of the battery are washed and cleaned and dried. This equipment is the city water and RO water as cleaning function, in addition to city water spray cleaning, compressed air cut water, RO water spray cleaning, compressed air out of water, the stationary high-pressure air knife cut water and so on the basic function of cleaning cut and increase filtration system, exhaust system, self moving fluid system, in the operation of the machine fault automatic detection display alerts, water shortage protection, automatic constant temperature system number of auxiliary functions, in order to improve the cleaning effect. Equipped with an independent electrical control box, the whole machine adopts MITSUBISHI PLC control, man-machine interface operation, safe and reliable, easy to operate. The washing machine with stainless steel grid type belt conveyor operation mode design, homework personnel only need to prepare cleaning products, placed in a dedicated fixture in the specified location, cleaning the opportunity will automatically fixture conveying to the cavity, the city water cleaning, air knife, cut the water, RO water cleaning, air knife, cut the water and high voltage fixed type air knife to cut water action, after the completion of the cleaning artificial stocking into a process can be.
Two, the composition and working principle
1 equipment components:
Equipment by a city water spraying cleaning section, a RO water spray cleaning section, three sections of the compressed air water cut, second stage high pressure air knife cut water section, a liquid storage tank, isolator, filtering circulation device, automatic liquid filling valve, automatic import and material and Taiwan, a chain conveying device, heating system, electrical control part, wherein, machine cleaning part is a fully enclosed structure, equipped with disassembly of the observation window, the specific structure see drawings and following the instructions. The distribution of facilities and equipment is independent of the electric control cabinet, all measurement instruments are used in metric units
2 working principle:
First by the operator the battery directly into the feed section of the mesh belt special fixture of the development of the location, workpiece continuous automatic conveying, into the spray cleaning; by the Department of cleaning workpiece sequentially after each station: spray cleaning, spray rinsing section, compressed air water, air knife cut water after the material sent. After artificial stocking entered under section of the process equipment.
Cleaning instructions
NO |
Cleaning medium |
Cleaning / drying methods |
Working temperature |
1 |
City Water+Lotion(8-10%) |
High pressure spray cleaning |
60℃ |
2 |
City Water+Lotion(8-10%) |
Scrub(positive and negative). |
60℃ |
3 |
RO water |
High pressure spray cleaning |
60℃ |
4 |
Water cut |
Clean compressed air |
Normal atmospheric temperature |
5 |
Water cutr |
High pressure water cut |
Warm breeze |
6 |
Dry |
Filter hot air |
Above 50℃ Celsius |
Cleaning effect comparison:
Before cleaning |
After cleaning |
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Matters needing attention:
1.Hot water must be used to clean the water, it is recommended that the water temperature is 60℃.
2.High pressure spray cleaning is required 5-8KG.
3.Experimental cleaning solution for the JR alkaline cleaning liquid.
4.Different types of batteries with different tools to realize the positive and negative pole irregular surface scrub.
5.Equipment operating speed should be controlled at 1000mm/minLess than.
6.Compressed air pressure is adjustable for 3-6KG.